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BGN-40 Powered Drive Straddle Truck

Short turning radius makes it an excellent
choice for narrow aisles, tool rooms or street
level loading.
CAPACITY
• 4000 lb at 24" load center
BATTERY
• Minimum battery* weight: 1090 lb
• Compartment dimensions (open): 31.6" x 13.1"
• Connector: Anderson 175 Gray—A-11
SPEED
EMPTY: 0 - 3.4 mph
LOADED: 0 - 3.1 mph
LIFT - EMPTY: up to 37 fpm
LIFT - LOADED: up to 32 fpm with 4000 lb load
LOWERING - EMPTY: up to 29 fpm
LOWERING - LOADED: up to 56 fpm with
   4000 lb load
TIRES / WHEELS
DRIVE: 9" x 3" polyurethane
DUAL LOAD: (2) 4" x 2.9" polyurethane
OPERATION / CONTROLS
• Ergonomic operator handle with travel, lift, and lower
   functions
• Angle grips allow easy operation with either hand
• Wrap-around guard
• Reversing switch
• Thumb control
• Key switch and horn
• Top mounted tiller arm offers excellent operator
   comfort and minimum steering effort
• Gas-assisted spring handle
• Creep speed handle control
HYDRAULICS
• Lift cylinder has hard chrome-plated rods
• Pump unit including motor, solenoid, gear pump,
   and pressure compensated lowering valves
ELECTRICAL
• 24-volt ZAPI AC-0 inverter with matching drive motor
   provides high performance throughout the entire speed
   range
• Separately fused power control circuits
• Quick disconnect EPD power cut off
• Hour meter / battery discharge indicator combo
• Power configurations and diagnostic features are
   displayed with a ZAPI handheld console
• Low battery interrupt
• Travel speed remains constant relative to throttle
   position, regardless of load
TRANSMISSION
• Vertically mounted drive motor direct mounted to
   gear housing
• Oil-bathed ZF GK10 hypoid bevel gear drivetrain
• State-of-the-art optimized gear technology provides
   minimal envelope circle, zero maintenance, and low
   noise level
BRAKES
• Regenerative electromagnetic brake mounted on motor
   armature shaft, multiplying braking power through the
   transmission
• Brake is applied when control arm is in the vertical
   or horizontal position
• Neutral braking resists rollback on ramps
BEARINGS
DRIVE WHEEL: tapered roller bearings sealed in
   oil bath
LOAD WHEELS: sealed ball bearings
*Battery and charger sold seperately.
FRAME AND MAST
• Bolt-on high-visibility mast, I-beam construction and
   lift cylinders positioned on outer I-beam for best view
   through mast
• Dual lifting chains
• Fixed straddle leg inside dimension (ID) of either
   42" or 50"
• 4" wide straddle legs = ID + 8"
• Class II ITA fork carriage with 36" tall load back rest
• Forks are adjustable from 8" ID to 31" OD
ACCESSIBILITY
• Removal of two piece power head cover
exposes major components for inspection
and maintenance
OPTIONAL EQUIPMENT
• 48" (1219 mm) tall load backrest
• Cold conditioning
• Side-shifting fork carriage
• Battery 510 AH 11.9 kWh

Right Angle Stacking Aisle Dimensions
 Load
Length
 
 Load Width
 36" 
 40" 
 48" 
 36" 
79.5"
79.5"
79.5"
 40" 
80.5"
80.5"
80.5"
 48" 
80.5"
80.5"
80.5"
For ease of use add 8" to aisle dimension listed.
If sideshift option is used add 2".
Note: Aisle dimensions listed above assume the
minimum bay width to be straddle OD plus 5" (2.5"
on each either side of straddle leg). Straddle OD is
the load width plus 10". Truck performance may vary
due to application requirements and changes in model
design.
 Model# 
Mast
Lift Ht.
Col. Ht.
Free Lift
Ext Ht.
w/LBR
²Adj. Straddle Leg
(4" Incr.)
³Wt. Chassis Only
 A 
 C 
 D 
E
 ID 
 OD 
F
G
 4000 lb Capacity @ 24" Load Center ITA Class II Fork Carriage 
 BGN-40-104 
 Telescopic 
 104" 
72"
 6" 
 142" 
 42 to 50" 
 50 to 58" 
 2042lb 
 BGN-40-126 
 126" 
83"
 165" 
 2172lb
 BGN-40-142 
 142" 
 91" 
 178" 
2239lb
 BGN-40-157 
 Trimast 
 157" 
72"
 50" 
 193" 
 2444lb 
 BGN-40-177 
 177"
80"
  58"
  213"
 2539lb 
* Derates 1000 lb above 162"
2 Minimum inside dimension (ID) 38". Outside dimension = inside dimension + 8"
3 Estimated shipping weight without battery

STANDARD FEATURES
• 24-volt ZAPI travel controller
• AC drive motor
• Battery discharge indicator (BDI), hour meter (HM), combo gauge, key switch
• Battery compartment size: 31.6" x 13.1" x open
• Fork size: 42" x 4" x 1.5"
   Adjustable from 8" to 30" O.D.
• 1 – 9" x 3" press-on polyurethane drive tire
• 2 – 4" x 2.9" polyurethane dual load wheels
• I-beam mast construction
• Ergonomic fingertip control handle with wrap-around hand guard, thumb control, travel
   function, belly button reversing switch and horn, lift and lower buttons
• Creep speed control
• Fixed straddle legs – Inside dimensions are either 42" or 50" I.D.
   4" wide straddle legs =I.D. plus 8”
• Class II ITA fork carriage, 36" LBR
NOTE: Battery and charger NOT included.

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PRICES FOR THE BGN40 SERIES
Model No.
Lift
Ht.
Lowered
Mast Ht.
Free
Lift
Mast
Cap.
Shipping
Wt.
Price
104"
72"
6"
2
4000
2042
$26,268
126"
83"
6"
2
4000
2172
$26,827
142"
91"
6"
2
4000
2239
$27,852
157"
72"
50"
3
4000
2444
$28,690
177"
80"
58"
3
4000
2539
$30,367
NOTE: * Derates 1500 lb above 162"
PRICES FOR OPTIONS
Model #
Batteries & Chargers
Wgt. (lb)
Price
24V Industrial battery, 425 AH
910
$7,024
24V Industrial battery, 510 AH
1070
$7,554
Industrial charger for 11/1/60
46
$1,682
Industrial charger for 230/1/60
46
$1,682

BGN-40 Powered Drive Straddle Truck, Adjustable Straddles, Drum Haulers, Blue Giant, Powerstak, Powered Stacker,
Powered Walkie Stackers, Straddle, Walkie Lift Truck, Lift Trucks, and Walkie Stacker from your source for material
handling equipment.

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