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MODEL 199-CREZD

HEAVY DUTY ACCUMULATING CONVEYOR
("Zero-Pressure" Accumulating Type)

• EZDrive™ System
  (Individual zone drive)
• EZLogic® Accumulation System
• Chain Driven Rollers
• Shaft Mounted Drive
• Adjustable MSN-Type Floor
   Supports Available
The model 199-CREZD is a chain driven live roller
conveyor designed for zeropressure accumulation
of products. This conveyor is designed to handle
cartons or pallets in conditions that may not be
suitable for belt-driven rollers. Products may be
accumulated in zones and released upon request.
Conveying Surface 
12 1/4" 
14 1/4" 
16 1/4" 
18 1/4" 
20 1/4" 
22 1/4" 
24 1/4" 
28 1/4" 
30 1/4" 
34 1/4" 
36 1/4" 
Between Rail Width 
15" 
17" 
19"
21"
23"
25"
27"
31"
33"
37"
39"
Overall Frame Width 
18"
20"
22"
24"
26"
28"
30"
34"
36"
40"
42"
Weight (lbs.) Per Foot 4" Roller Centers 
51
53
55
57
59
61
63
67
69
73
75
Weight (lbs.) Per Foot 6" Roller Centers 
46
48
50
52
54
56
58
62
64
66
68
Total Weight = (Number of Zones x 30) + (OAL x Weight Per Foot)
All weights in catalog are conveyor weights only. Accessories, crating, etc., are not included.


STANDARD SPECIFICATIONS
BED – Roller bed with 1.9 in. dia. x 9 ga. unplated rollers
spaced every 4 or 6 in. Tread rollers mounted in 3 1/2
in. x 7 ga. formed channel on side opposite chain guard
and 4 3/4 in. x 7 ga. formed channel on chain guard side.
Bolted together with butt couplings.
EZLOGIC® ZONE CONTROLLER–Located in
each zone (Retro-Refl ective). NEMA 1, 2, IP 62.
UL Approved.
IOP–Provides 27VDC, 100 watt power for EZLogic®
accumulation system; contains slots for 4 input/output
boards. Should be located near disconnect panel. See
chart for maximum quantity of zones. Requires 120VAC
or 230VAC single phase input.
DRIVE CHAIN–No. 40 roller-to-roller.
CHAIN GUARD–Formed steel guards totally enclose
drive chains.
CONVEYING SPEED–Constant 35 FPM.
EZDRIVE® SYSTEM – Shaft mounted gearmotor
located near center of each zone. 1/3 HP, 3 Ph, 60
Hz. Totally enclosed fan cooled. 230/460 V (specify
voltage). Includes EZDrive® Disconnect Panel. Power is
distributed zone-to-zone through pluggable cordsets.
Power is connected from the starter box to the motor
via SO type cord. Please contact factory if local code
requires other than the standard power distribution
techniques described.
CAPACITY–Maximum load per linear foot of conveyor:
150 lbs. with supports on 10 ft. centers, 250 lbs. per
ft. with supports on 5 ft. centers. Not to exceed 1300
lbs. per zone. Zones longer than 6 ft. may require an
additional floor support depending on product load.
FLOOR SUPPORTS–Supplied as optional
equipment.
Disconnect
Panel
230V 3 Ph.
60 Hz
460V 3Ph.
60 Hz
Single Output
1-8 Zones
1-15 Zones
Dual Output
9-16 Zones
16-22 Zones
ACCUMULATION ZONES–4 in. roller centers,
32 in. to 120 in. on 4 in. increments. 6 in. centers,
30 in. to 120 in. on 6 in. increments. Frame length
changes with zone length.
Note: Infeed Wake-Up Eye used only on terminating infeed end of conveyor. Not used when connecting to upstream
EZLogic® conveyor through power supply isolation cable.
EZLOGIC® ACCUMULATION SYSTEM
EZLogic®, or Electronic Zero-Pressure Logic Accumulation System, combines the sensing accuracy
of photo-electronics with discrete electronic logic control without the use of a PLC or pneumatic logic
components. The EZLogic® Accumulation System provides many features including:

Zero-Pressure Accumulation of Product

Zone Stop function is built in. Any zone may be
transformed into a workstation by connecting a dry
contact switching device to the auxiliary port of the
EZLogic® Zone Controller. This feature is always
used at the discharge end of the conveyor line, and
may be used at any other location where a zone stop
is required.


Sleep Feature
– Stops tread rollers from turning when
no product is present, reducing noise, reducing energy
consumption and extending roller bearing life.

Unloading Zone Feature - Zone On Delay – Timer
delays the zone immediately upstream from a removed
load, preventing it from driving for a set time. This
feature is ideal where loads are routinely removed from
the conveyor with a lift truck.

Loading Zone Feature – Zone detects load being
placed onto the conveyor with a fork truck and stops
the zone from driving and automatically prevents any
loads in zones upstream from entering loading area.


Dynamic Zone Allocation
– Automatically adjusts the
conveyor’s zone length to accommodate the length
of the product being conveyed. Improves conveyor
efficiency and system flexibility.

OPTIONAL EQUIPMENT
FLOOR SUPPORTS–MSN Type floor supports are
available with a wide range of adjustment. Specify top
of belt or roller elevation. One support required at every
bed joint and ends of conveyor. Holes in feet for lagging
to floor. Knee braces recommended above MSN-6
support.
POLY-TIER SUPPORTS – 36 in. to 120 in. support
heights in 6 in. increments. Knee braces supplied.
CEILING HANGER – 5/8 in. dia. x 8 ft. long un-
plated rods fully threaded. Other lengths and gal-
vanized rods available.
EZDRIVE® SYSTEM – Variable Frequency Drive
for adjusting conveying speed or adjusting acceleration
and deceleration time.
CONVEYING SPEED–Other constant and variable
speeds. Note: Capacity affected with speed change.
ROLLERS SET LOW – Tread rollers mounted in
4 3/4 in. x 7 ga. formed steel channel frame to form
1 1/4 in. high guard rails.
EZLogic: (See EZLogic Components Below)
GUARD RAILS – Adjustable Universal Channel
Guard Rail (both sides), fixed channel (one side),
or angle (one side).

PRICES FOR COMPLETE CONVEYOR INCLUDE:
• 1.9” Dia. x 9 Ga. Roller (Rollers on 4” or 6” Centers)
   in a 3 1/2” x 7 Ga. Formed Channel on side opposite
   chain guard and 4 3/4” x 7 Ga. Formed Channel on
   chain guard side
• No. 40 Chain Roller-to-Roller
• Accumulating Zones with EZDriveTM System and
   EZ-Logic® Accumulation System. EZLogic® Zone
   Controller NEMA 1, 2, IP62. UL Approved.
• Infeed Wake-Up Eye

• 27 VDC, 100 Watt Power Supply for Zone
   Controllers (Requires 120 VAC or 230 VAC),
   Single Phase Input
• 1/3 HP Shaft Mounted Gearmotor In Each Zone.
   230-3Ph 60 Hz. or 460-3Ph 60 Hz. (Specify Exact
   Voltage).
• Totally Enclosed Chain Guard
• 35 FPM Constant Conveying Speed
• Less Floor Supports

NOTE: Pushbutton Programmer or Programming Kit
for PC NOT INCLUDED in listed price. See EZLogic
Components below for information and pricing.

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Base Price
230 Volt 460 Volt
575 Volt
1-5 Zones
Single Output
6-10 Zones
Dual Output
1-10 Zones
Single Output
11-20 Zones
Single Output
1-8 Zones
Dual Output
9-16 Zones
Dual Output
Conveying Surface
12 1/4" 
14 1/4" 
16 1/4" 
18 1/4" 
20 1/4" 
22 1/4" 
24 1/4" 
28 1/4" 
30 1/4" 
34 1/4" 
36 1/4" 
Between Rail
Width 
15" 
17" 
19"
21"
23"
25"
27"
31"
33"
37"
39"
Overall Frame
Width 
18"
20"
22"
24"
26"
28"
30"
34"
36"
40"
42"
Zone Price 
4" Roller Centers
Per Foot
6" Roller Centers
Per Foot
ACCUMULATION ZONE LENGTHS
4" Roller Centers
6" Roller Centers
32" through 120"
on 4" Increments
30" through 120"
on 6" Increments
NOTE: Total specification of product is required; product is recommended
for testing. Product footprint may affect drive capacity.
NOTE: Section lengths and OAL change with zone lengths.
PRICING EXAMPLE:
15’ OAL x 18” OAW, 4” Roller Centers,
with (3) 60” Zones, 230 VOLT, Single
Output with (4) MSN-6 Supports for
32” elevation
Base (2,472) .............................. $2,472.00
(3) Zones x 2840.30 .................. $8,520.90
15 ft. x 206.20 ........................... $3,090.00
(4) MSN-6 Supports .................. $   352.40
Total ........................................ $14,438.30

IMPORTANT NOTES . . .
OTHER LENGTHS For lengths shorter than
  5’-0”, price as 5’-0” OAL. For fractional lengths,
   round up to nearest foot. Use per foot price of
   width x OAL + zone price x total number of zones,
   plus base price.
FLOOR SUPPORTS
   Floor Supports are not included in base price.
   There are two (2) stationary floor supports
   required for the first bed section and one (1) support
   required per bed section thereafter.
  NOTE: OAL must be divisible by zone length.
Zone length must be divisible by roller centers.
NOTE: Longer zones may require an additional
floor support depending on product load.
OTHER WIDTHS
   For “IN-BETWEEN WIDTHS”, use next width plus
   10%. For widths above 42” OAW and up to 63” OAW,   
   interpolate plus 10%. For widths above 63”    OAW,
   contact us for lead time. All non-standard widths contact
   us for lead time.

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PRICES FOR OPTIONAL EQUIPMENT
FLOOR SUPPORTS EZDrive™ System
Not included in Base Price. Use Chart below for required
elevation.
Variable Frequency ... Add Per Zone ... $966.70
(*FOR LONGER THAN 60” ZONES, ADD
“LONGER ZONE” PRICING LISTED BELOW.)
MS FLOOR SUPPORTS
Model No. Adjustment to Top of Roller Price Each.
MSN-1* 10-3/4" to 12-1/2"
MSN-1.2* 11-3/4" to 13-1/2"
MSN-1.4* 12-3/4" to 14-1/2"
MSN-2* 13-3/4" to 16-3/4"
MSN-3* 16-11/16" to 19-11/16"
MSN-4 19-11/16" to 25-11/16"
MSN-5 23-11/16" to 29-11/16"
MSN-6 27-11/16" to 39-11/16"
MSN-7 37-11/16" to 49-11/16"
MSN-8 49-11/16" to 61-11/16"
MSN-9 61-11/16" to 73-11/16"
MSN-10 73-11/16" to 85-11/16"
MSN-11 83-11/16" to 95-11/16"
MSN-12
95-11/16" to 107-11/16"
EZLogic® System

(See bottom of page)

GUARD RAILS
Angle Type “A”
1 1/2" x 1 1/2" x 12 Ga.
One Side . . . . . . . . . .Per Foot . . . . . . . .
$3.90
Fixed Channel Type
3 1/2” x 1 1/2” x 12 Ga. (Opposite Chain Guard)
One Side . . . . . . . . . .Per Foot . . . . . . . . $11.30
DIFFUSE ZONE CONTROLLERS
Add Per Zone ......................................... $29.30
GALVANIZING
Contact us.
LONGER ZONES-230/460 VOLT
64"-90"
NOTE: MSN-7 to MSN-12: Knee Braces included in price.
3’-0” Connector Cable..... Add Per Zone.... $307.10
Extra Knee Braces.................... Per Pair................. $30.00
100” - 120”
6’-0” Connector Cable..... Add Per Zone....
CONSTANT AND VARIABLE SPEEDS
$307.10
Constant Speed—35 or 58 FPM. For other speeds,
contact us for lead time.
LONGER ZONES - 575 VOLT
30” - 60”.......... Add Per Zone.................... $606.80
DRIVE COMPONENT DEDUCTS
64” - 90”
Less Gearmotor Only (1/3 HP-230/460V-3 Ph.-60 Hz.) 3’-0” Connector Cable...Add Per Zone....... $913.50
(Per Zone) .......Deduct ........................ $419.30 100” - 120”
6’-0” Connector Cable...Add Per Zone.......
$913.50

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CEILING HANGERS
Ceiling Hanger Brackets with (2) 5/8” dia. x 8’-0” long unplated
fully threaded rods ......................................................................
ceiling hangers for conveyors $147.90
Ceiling Hanger Brackets with (2) 5/8” dia. x 8’-0” long galvanized
fully threaded rods .......................................................................
$176.60
Ceiling Hanger Brackets with (2) 5/8” dia. x 10’-0” long unplated fully
threaded rods................................................................................
$218.40
Ceiling Hanger Brackets with (2) 5/8” dia. x 10’-0” long galvanized fully threaded rods.................................................................................
$359.60
Ceiling Hanger Brackets with (2) 5/8” dia. x 12’-0” long unplated fully threaded rods.................................................................................
$362.60
Ceiling Hanger Brackets with (2) 5/8” dia. x 12’-0” long galvanized fully threaded rods..................................................................................
$419.40
Ceiling Hanger Brackets, Less Rods Only .................................... $93.10
Extra Length Rods:
(2) 8’-0” long x 5/8” dia. unplated fully threaded rods .................. $54.20
(2) 8’-0” long x 5/8” dia. galvanized fully threaded rods ............... $83.40
(2) 10’-0” long x 5/8” dia. unplated fully threaded rods ................ $125.20
(2) 10’-0” long x 5/8” dia. galvanized fully threaded rods ............. $266.30
(2) 12’-0” long x 5/8” dia. unplated fully threaded rods ................ $269.60
(2) 12’-0” long x 5/8” dia. galvanized fully threaded rods ............. $326.50
Hex Coupling Nuts for Rods ......................................................... $4.90
Above noted delivery times determined by delivery time of model ordered.
POLY-TIER SUPPORTS
poly tier supports for conveyors
PRICES FOR COMPLETE
SUPPORT INCLUDE:
IMPORTANT NOTES
• Check for Clearance
• Specify type of conveyor to be used.
• Use in place of LS or MS Supports only.
• Painted Steel Support Legs
• Adjustable Cross pipe Assembly
• Knee Braces (1 set per level of
   conveyor)
• "U" Brackets
• Single Width Conveyor Only
CAPACITY DATA:
1500 lbs..............................................per cross pipe
4500 lbs..............................................per set of legs
(2) TIER POLY-TIER SUPPORTS
36"
42"
48"
54"
60"
66"
72"
78"
84"
90"
96"
102"
108"
114"
120"
(3) TIER POLY-TIER SUPPORTS
36"
42"
48"
54"
60"
66"
72"
78"
84"
90"
96"
102"
108"
114"
120"

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ZONE CONTROLLERS
retro reflective type zone controller
Retro-Reflective Type Zone Controller
Zone controller including mounting base and unitized retro-reflective transducer.
032.501 ..........................................................................................................................
$348.90
Diffuse Type Zone Controller
Zone controller including mounting base and unitized diffuse transducer with adjustable
sensitivity (through programming).
032.502 .................................. Add-On ............................................Per Zone ......................
032.502 .................................. Replacement ...........................................................................
Enhanced Retro-Reflective Zone Controller
Same as standard, plus used for IOP communication, and addressable remote access.
032.505 .................................. Add-On ............................................Per Zone ...................
032.505 .................................. Replacement ........................................................................
Enhanced Diffuse Zone Controller
Same as standard, plus used for IOP communication, and addressable remote access.
032.506 .................................. Add-On ............................................Per Zone ................... $232.90
032.506 .................................. Replacement ........................................................................ $425.10
Remote Zone Controller
Zone controller including mounting base. Connectorized for attaching any remote transducer.
032.504 .................................. Replacement ........................................................................ $376.10
Enhanced Remote Zone Controller
Enhanced zone controller including mounting base. Connectorized for attaching any remote
transducer. Same as standard, plus used for IOP communication, and addressable remote
access.
032.507 .................................. Replacement ........................................................................ $525.40
TRANSDUCERS (SENSORS) remote diffuse tansducer
Remote Diffuse Transducer (Narrow Beam)
Has narrow beam for use with close roller centers. Attaches to any remote zone
controller and allows transducer to be mounted separate from controller.
032.513 .................................. Replacement .................................. $222.20
CORDSETS
zone controller cordset
Zone Controller Cordset (Zone to Zone Communication)
Available for the following zone lengths:
12" .......................................................032.551.................................................. $80.70
18" .......................................................032.552.................................................. $80.70
24" .......................................................032.553..................................................

$104.70

30" .......................................................032.554.................................................. $109.00
36" .......................................................032.555.................................................. $80.70
48" .......................................................032.556.................................................. $86.70
60" .......................................................032.557.................................................. $89.70
72" .......................................................032.558.................................................. $119.20
Infeed Zone Terminator
Terminates zone to zone communication at infeed zone. infeed zone terminator
032.550 .................................. Each ............................................................. $80.70
Mounting Base mounting base
Use to mount any Zone Controller.
032.517 .............. Each .............. $44.00

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IOP
IOP iop
Provides 27VDC, 100 watt power for EZLogic“ accumulation
system. Requires 120 VAC or 230 VAC single phase input.
Operates up to 50 zones (25 zones each side of IOP).– contains
slots for 4 input/ output boards. Requires enhanced zone controllers
to communicate with input/output boards.
032.582 .................................. Each .......................
IOP "T" Cable iop t cable
Required to deliver power and IOP communication from IOP to
zone controllers. Max. of 25 zones per each branch of T.
Standard Push-On 032.559 .....Each .......................... $109.90
I/O Board i/o board
Plugs into slot in IOP to provide two input/output connections.
Requires enhanced controller to receive signal.
032.583 .................................. Each ............................... $145.30
CONFIGURATION/DIAGNOSTIC COMPONENTS
push button programmer
Push Button Programmer
Plugs into auxiliary port of any controller to configure certain features of
controller. Required for customization of factory default settings.
032.535 .................................. Each ............................... $588.40
Programming Kit for PC and PC Adaptor
Used to connect PC USB port to auxiliary port of any controller. Includes GenesisTM configuration software. Used to configure all
features of controller. Required for customization of factory default settings.
K-01554 .................................. Each ............................... $536.00
AUXILIARY COMPONENTS
Auxiliary I/O Module auxiliary i/o module
Plugs into auxiliary port of any controller - used to
provide photo eye output or to accept a voltage type
input.
032.532 .................................................... $120.90
Auxiliary Input Cable
Attaches to any zone controller. Used for zone stop input, wakeup eye input,
or slug input. Available in 3 and 10 ft. lengths.
auxiliary input cable
3 ft. ............................032.563 ....................................Each .................. $51.30
10 ft. ..........................032.564 ....................................Each .................. $53.95
Zone Actuation Module “ZAM” (Alternate Drive)
Provides NPN, PNP, or dry contact output from zone controller.
zone actuation module
032.531 ......................................................Each................................ $119.20
Retro-Reflective Wake-up Eye
Plugs into auxiliary port of any controller to send wake-up signal.
032.591 ......................................................Each................................ $205.90
Diffuse Wake-up Eye
Plugs into auxiliary port of any controller to send wake-up signal.
032.592 ......................................................Each................................ $238.30
Retro-Reflectors
2.18” Dia. 032.218 .....................................Each ............................... $3.20
Connector Covers
Upstream Connector Cover 032.010 .............Each ............................... $7.10
Downstream Connector Cover 032.011..........Each ............................... $7.10

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CABLE COMPONENTS
Power Isolation Cable power isolation cable
Required to isolate DC power when joining conveyors w/ separate IOPs
utilizing no more than one set of I/O boards.
Standard Push-On ................... 032.562 ....................Each ............. $66.70
IOP Isolation Cable
Required to isolate DC power and input/output signals when joining two
conveyors with separate IOPs, both utilizing I/O boards.
Standard Push-On ................... 032.570 ....................Each ............. $66.70
Extension Cable (Zone to Zone Communication)
Available in 3 and 10 ft. lengths. Used to extend zone controller cable when necessary.
Standard Push-On 3 ft.................... 032.560 ....................Each ......... $87.25
Standard Push-On 10 ft.................... 032.561 ....................Each ........ $113.40
Nano Extension Cable
Used to extend auxiliary devices or remote transducer cable. Available in the following lengths:
1 ft ........................... 032.565 ...........................................Replacement ................. $53.60
2 ft ........................... 032.566 ...........................................Replacement ................. $56.90
3 ft ........................... 032.567 ...........................................Replacement ................. $59.80
6 ft ........................... 032.568 ...........................................Replacement ................. $68.60
Power Splitter power splitter
Used to connect two conveyors located side by side to one IOP. Requires 2 power supply T cables. Maximum total of 50 zones.
032.569 ...............................Each ........................ $72.90
SPECIAL USE COMPONENTS
Diffuse Type Zone Controller diffuse type zone controller
Zone controller including mounting base and unitized diffuse transducer with
adjustable sensitivity (through programming). 24 in. cable.
032.503 .......................................Each ................................ $411.10
Remote Retro-Reflective Transducer remote retro-reflective transducer
Attaches to any remote zone controller and allows transducer to be mounted
separate from controller.
032.511 .............................................Each .............................. $135.20
Remote Diffuse Transducer remote diffuse transducer
Attaches to any remote zone controller and allows transducer to be mounted
separate from controller.
032.512 ............................................Each .............................. $178.80
Remote Retro-Reflective Transducer (Dual with T Cable)
For use in dual head applications. Attaches to any remote zone controller
and allows addition of second remote transducer.
remote retro-refective transducer
032.514 ..........................................Replacement .................. $314.00
Remote Diffuse Transducer (Dual with T Cable)
For use in dual head applications. Attaches to any remote zone
controller and allows addition of second remote transducer.
032.515 ...................................................Replacement .............. $357.50
Remote Diffuse Transducer (Narrow Beam, Dual with T Cable)
For use in dual head applications. Has narrow beam for use with close roller
centers. Attaches to any remote zone controller and allows addition of second
remote transducer.
032.516 ...................................................Replacement .............. $411.10

Heavy Duty Accumulating Conveyor, Chain Driven Live Roller Conveyors, Conveyor, Live Roller Conveyors,
Powered Live Roller, Zero Pressure, Conveyors, and Roller Conveyors from your source for material handling
equipment.

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