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CUSTOM BULK STORAGE RACK

HOW TO ORDER A CUSTOM BULK STORAGE RACK

STEP 1
bulk storage rack
Select Upright Assembly (see below)
Select Uprights by size in either fully welded set-up
or knocked down
STEP 2
Select Beam (see below)
Select Beam based on width of opening and weight
capacity needed:
• Heavy and Extra Heavy-Duty “Z” Beams
• Low-Profile Beams
STEP 3
Select Decking (see below)
Select Decking based on size and style desired:
• Solid Decking
• Particle Board Decking
• Ribbed Decking
STEP 4
Select Front-to Back Supports (see below)
STEP 5
Select Accessories (see bottom of page)
DIMENSIONS FOR BULK STORAGE RACKS
When figuring floor space for Lyon bulk storage racks, first add 4 7/32" to nominal beam
length for width of single section.
Next, add 2 15/32" to nominal beam length for each additional section.
Then, add 9/16" to nominal depth of upright assembly.
Also, racks must be level and plumb and installed per assembly instruction #10206-AA.
BULK STORAGE DRAWING
Capacities shown are maximum safe evenly distributed static loads per pair of beams with front-to-back support.
Upright capacities are based on beam centers no greater than 36".

STEP 1
Select Upright Assembly
Choose All-Welded or K.D.
• Welded Upright has tubular bracing, mig-welded to post
• K.D. (knocked down) Upright includes two posts and
   two or more bolt on ladder braces
• Upright: 1 3/4" x 11 3/16"
• 14-gauge
• Adjustment on 1 1/2" centers
• 10,000 lb. capacity per section (All-Welded or K.D.)

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K.D. Upright Posts and Ladder Braces Only
Description
Size
Model No.
Pack Qty
Price
Posts
60" H
2
$65.20
72" H
2
$74.52
84" H
2
$83.84
96" H
2
$114.14
120" H
2
$133.74
144" H
2
$214.48
Ladder Braces
15" W
2
$47.52
18" W
2
$50.46
24" W
2
$62.10
30" W
2
$62.22
36" W
2
$68.08
42" W
2
$73.92
48" W
2
$80.26

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Assembled Uprights
Width
Height
Model No.
Price
24"
60"
$112.66
30"
$116.17
36"
$124.17
42"
$137.17
48"
$146.04
24"
72"
$143.38
30"
$146.86
36"
$154.79
42"
$167.72
48"
$176.50
24"
84"
$155.81
30"
$159.15
36"
$167.07
42"
$179.97
48"
$188.74
24"
96"
$172.21
30"
$177.78
36"
$186.80
42"
$202.74
48"
$213.46
24"
120"
$207.16
30"
$212.59
36"
$221.78
42"
$237.16
48"
$247.74
24"
144"
$208.48
30"
$216.03
36"
$297.12
42"
$268.40
48"
$255.57

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Unassembled Uprights - With Ladder Braces and Posts
Width
Height
Model No.
Price
15"
60"
$112.72
18"
$115.66
24"
$121.56
30"
$127.41
36"
$133.27
42"
$139.12
48"
$145.46
15"
72"
$122.03
18"
$124.98
24"
$130.88
30"
$136.73
36"
$142.59
42"
$148.43
48"
$154.78
15"
84"
$131.35
18"
$134.30
24"
$140.20
30"
$146.05
36"
$151.91
42"
$157.75
48"
$164.10
15"
96"
$161.66
18"
$164.61
24"
$170.51
30"
$176.36
36"
$182.22
42"
$188.06
48"
$194.41
15"
120"
$202.25
18"
$206.67
24"
$215.52
30"
$224.30
36"
$233.09
42"
$241.86
48"
$251.37
15"
144"
$282.99
18"
$287.41
24"
$296.26
30"
$305.04
36"
$313.83
42"
$322.60
48"
$332.11

STEP 2
Select Beams
• Heavy and Extra Heavy-Duty “Z” Beams
Unique “Z” beam design increases strength and load capacity, resists tipping and eliminates wasted space,
front-to-back. Beam clips are mig- welded for added strength. Fold in lock tab easily engages for security
against displacement.
beams
beams

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Description
Size
Model No.
Capacity (lbs)
Pack Qty
Price
Beam - 14-Gauge Heavy Duty
48" W x 3 5/8" H
3,300
2
$111.92
60" W x 3 5/8" H
2,600
2
$122.48
72" W x 3 5/8" H
1,900
2
$140.54
84" W x 3 5/8" H
1,775
2
$145.56
96" W x 3 5/8" H
1,650
2
$155.76
Beam - 12-Gauge Heavy Duty
72" W x 4 5/8" H
3,300
2
$161.52
96" W x 4 5/8" H
3,300
2
$195.78
Low Profile Beam
48" W x 2" H
665
2
$118.34
60" W x 2" H
530
2
$127.36
72" W x 2" H
440
2
$127.48
84" W x 2" H
380
2
$139.00
96" W x 2" H
330
2
$170.00
Capacities shown are maximum safe evenly distributed static loads per pair of beams with front-to-back support.
Upright capacities are based on beam centers no greater than 36".
*Items available through manufactured schedule.

STEP 3
Select Decking
Two to three panels per level are required based on beam width (see chart below).
decking
Solid Decking - Features Heavy-
Duty Industrial Shelves for a smooth
uninterrupted decking surface.
Ribbed Decking - Versatile 20-
gauge ribbed decking. Ribs allow
for space to grab packages easily
and prevent pinched fingers.
1 3/4"w x 5/8"d rib.
Particle Board Decking -
Durable, 5/8" thick particle board
decking.
Wire Decking - This deck is the best choice when air circulation
and light penetration are required. Also allows water to flow in the
event a sprinkler system is activated. Available in Frost Gray (add
prefix FF to the Cat. No.) Choose heavy-duty waterfall or light-duty
flat wire decking:
waterfall decking Heavy-Duty Waterfall Decking - Featuring 4" x 2" wire mesh
with heavy gauge welded channels for added strength and a
1 1/4" waterfall along both front and rear edge.
Beam Width
Quantity of Dekcing
Panels Required
48"
2 - 24" wide
60"
1 - 24" wide + 1 - 36" wide
72"
2 - 36" wide
84"
2 - 24" wide + 1 - 36" wide
96"
1 - 24" wide + 2 - 36" wide
flat wire decking
Light Duty Flat Wire Decking - Featuring 4" x 2" wire mesh with
5-gauge welded reinforcement wires.

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Ribbed Decking
Width
Depth
Model No.
Capacity (lbs)
Price ea.
24"
24"
1,400
$47.54
30"
1,200
$85.35
36"
1,000
$60.28
42"
800
$124.58
48"
600
$74.55
36"
24
1,800
$77.05
30"
1,600
$106.79
36"
1,400
$91.06
42"
1,100
$140.76
48"
900
$116.45

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Solid Decking
Width
Depth
Model No.
Capacity (lbs)
Price ea.
24"
36"
800
$97.30
42"
880
$116.69
48"
750
$107.39
36"
24"
800
$97.30
30"
600
$118.06
36"
850
$135.94
42"
820
$177.98
48"
640
$200.70

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Particle Board Decking
Width
Depth
Model No.
Capacity (lbs)
Price ea.
24"
36"
750
$24.73
48"
750
$28.00
36"
24"
750
$24.73
48"
750
$45.73
Capacities are based on evenly distributed static load, with beams joined by correct number of front-to-back supports
and no allowance for shock or uneven loading. Load is limited to support capacity of beams and upright assemblies.
*Items available through manufactured schedule.

STEP 4
Select Front-to-Back Supports
Used to minimize beam rotation under heavy loads. Also serves as a plywood
support. No hardware or tools needed.
Minimum required when used with:
Beam Width
Plywood/Particle Board
Solid/Ribbed/No Deck
48"
2
1
60"
2
1
72"
3
2
84"
3
2
96"
4
2
One to four supports per level are required based on beam width and type of decking (see chart to the left).

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Front-to-Back Supports
Size
Model No.
Price ea.
15" W
$14.26
18" W
$12.94
24" W
$12.06
30" W
$15.45
36" W
$17.76
42" W
$19.82
48" W
$18.87

STEP 5
Select Accessories
Anchoring Foot
To anchor upright assembly
to floor. Dove Gray only.
No. 65130 ....................... $15.24
Back-To-Back Support
Ties bulk storage rack back to back,
maintains stability and spacing without
interfering with storage space.
Overall Extension: 12" - 17 1/2"
Wedge Anchor
3.8" dia x 3", 1 per post
No. 8861 ................................. $3.82
No. 65140....................... $81.08/pair
Qty. per package: 2 For Mezzanine Applications
Mezzanine Splice Channels
For two-level Bulk Storage Rack
applications, simply insert reinforcing
splice channels into bottom upright
assembly posts and fit second-level
upright assembly posts over channel
extensions. The galvanized splice
channels provide rigidity at the splice.
Back-To-Wall Support
Bolts to upright member and wall
to maintain shelving stability.
Overall Extension: 12" - 17 1/4".
No. 65120........................................ $17.24
No. 65145 ........................... $86.64/pair
Qty. per package: 2 End-Tie Plate
Ties Bulk Storage Rack
back to back to maintain
uniform spacing and stability.
3 1/2" x 2 1/2"
No. 65142 .................... $18.00
Qty. per package: 2
EASILY INTEGRATE BULK STORAGE RACKS
Bulk Storage Racks integrates
seamlessly with 8000 Series shelving
for a complete storage system.
8000 Series/BSR Integration Clip
No. 65160.................. $0.48

Racks, Bulk Storage Racks, Record Storage Racks, Tire Racks, Shelving, Dunnage-Rack, Dura-Shelf, Industrial Racking and
Shelving, Steel Storage Racks, and Warehouse Storage Racks from your source for material handling equipment.

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