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SAFE-RAIL®

Industrial Track Equipment

industrial track equipment ONLY 3 BASIC COMPONENTS:
TRACK SECTIONS, TROLLEYS,
AND BRACKETS
The ideal system for the majority of hand push
conveyor applications with capacities up to
1000 lbs. Available with a complete line of
curves, brackets, drop-fittings, turntables and
crossover switches.
SAFE-RAIL No. 2035 Track is constructed
of 3/16" steel, inside dimension 1 3/4" x
2 1/4" standard length 10'.

No. 2035 TRACK
SAFE-RAIL Systems offer many refinements to make them ideal for
the majority of hand push conveyor applications with capacities up to
1,000 lbs. They are available with a complete line of curves, brackets,
turntables, crossover switches, etc.
safe-rail
overhead conveyors
The track is basic to SAFE-RAIL Conveyors. It provides the runway
for Carriers, and it must carry the loads posed upon the conveyor.
Track is painted with Baked Enamel Powder Coat Finish.
2035.00471 track offers a 3/16" wall thickness, which adds to system
life and durability and is the thickest in the industry.
track sections track connections

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PRICING FOR TRACK
SPACING OF BRACKETS ACCORDING TO LOAD
**SINGLE CARRIERS
CONTINUOUS LOADING, POUNDS PER FOOT
Price per
10 ft. length
Model No.
Load in Lbs.
125 250 500 1000 125 150 200 250 300
2035.00471 Track 10' 0" 10' 0" 10' 0" 8' 0" 10' 0" 8' 0" 7' 0" 6' 0" 5' 0"
$150
2035.00804 Track 10' 0" NA NA NA 5' 0" 4' 6" 4' 0" 3' 6" 3' 0"
$123
The table shown above specifies the bracket and drop fitting spacing required for the load shown.
Where the table indicates single carriers, reference is made to a situation where only a single carrier may be placed in a specified span.
**Distance between supports.

TRACK CONNECTION/SUPPORT
support track connection Track sections are connected in two ways:
By welding, using the 2035.00155 Welding Jig.
By using the 2035.00021 wedge type joint bracket.
WELDING
The welding method is recommended since it eliminates the necessity
for the joint brackets and since it makes a continuous section of track.
The welding jig aligns the inside of the track, holds the two sections in
position for welding and keeps the weld bead flush with the track to
insure smooth operation.
PRICE: $157
2035.00155 Welding Jig in Track
track brackets TRACK BRACKET
The No. 2035.01912 bracket is used only for suspending the track by
means of a single bolt. This bracket should be used for supporting the
track when the joints are welded and should also be used on curves
except when the track is supported by means of angles or flat bars.
Distance top of bracket to bottom of track 3 3/4".
PRICE: $22.00
2035.01912 Track Bracket
wedge type joint bracket JOINT BRACKET
This bracket holds the sections of track to be joined in perfect alignment.
The wedges are drawn together by means of the bolts which go through
the sides of the bracket. When these wedges are tightened they securely
clamp the sections of track.
This bracket also serves as a suspension bracket.
Distance top of bracket to bottom of track 3 3/4".
PRICE: $92.00
2035.00021 Wedge Type Joint Bracket

HORIZONTAL CURVES
horizontal curves

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PRICING FOR HORIZONTAL CURVES
Model Number Description Weight/lbs. (ea.) Price
2035.01331 Curve 2'-0" R x 90? 15 $248
2035.01352 Curve 2'-0" R x 90? (hardened) 15 $294
2035.01354 Curve 2'-3" R x 90? (hardened) 18 $297
2035.01338 Curve 3'-0" R x 90? 34 $322
2035.01341 Curve 3'-3" R x 90? 36 $339
2035.01344 Curve 4'-0" R x 90? 42 $343
2035.01347 Curve 4'-3" R x 90? 44 $345
2035.02064 Curve 1'-6" R x 90? (hardened) 20 $352
PRICING FOR SPECIAL HORIZONTAL CURVES
Up to 5'-9" R x 90° or less
$549
6'-0" to 11'-9" R x 45° or less
$566

STANDARD BALL - BEARING CARRIERS
bearing carriers
standar ball tracks All carriers are equipped with machined steel
wheels. All have full complement steel ball
bearings. Wheel pendants are drop forged and
equipped with hardened machine steel thrust
rollers. Load bars are malleable iron castings
complete with bumpers as illustrated. The eyes
are drop forged and heat treated. Carriers are
furnished with one coat Gloss-Tek Powder
Coat.
4 WHEEL TWIN-TRAK™ CARRIERS
This carrier is designed for use with pusher conveyors
only. It is equipped with standard pusher
arm as shown.
wheel twin track carriers 2035.00570
10" Overall Length

2035.00569
16 3/8" Overall Length

The 2035.00570 carrier with its shorter wheel base
spaces the product on 10" minimum centers.
The 2035.00569 carrier with its longer wheel base
spaces the product on 16 3/8" minimum centers.

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PRICING FOR STD BALL-BEARING AND 4 WHEEL TWIN TRACK™ CARRIERS
Carrier
Model No.
Description Capacity
Lbs.
Dia. Of
Wheels,
Inches
Length
Over-All,
Inches
Bottom of Track to
Bottom of Eye of
Stem, Inches
Stem Eye Weight,
ea.,
Pounds
Price
2035.00234 Four Wheel Carrier 250 2-1/8" 10" 5-3/8" 1/2" 1-1/2" 6 $355
2035.00236 Eight Wheel Carrier 500 2-1/8" 22" 9" 5/8" 1-1/2" 16 $825
2035.00240 Sixteen Wheel Carrier 1000 2-1/8" 46" 12-1/2" 3/4" 1-3/4" 38 $1,764
*2035.00563 Two Wheel Carrier,
1/2" x 13 Nut & Cotter
(not included)
125 2-1/8" 2-3/8" 3-1/4" 1/2" ? 1.4 $91
2035.01710 Two Wheel Carrier,
5/8" x 11 Nut & Cotter
(not included)
125 2-1/8" 2-3/8" 3-5/8" 5/8" ? 1.5 $85
2035.01718 Four Wheel Carrier 250 2-1/8" 5" 2-3/4" ? 1-1/4" 2.5 $186
2035.00570 Four Wheel T.T. Carrier 250 2-1/8" 10" ? ? ? 7 $422
2035.00569 Four Wheel T.T. Carrier 250 2-1/8" 16-3/8" ? ? ? 11 $445
* 1/2" Pendant...All other Assemblies on this page have 5/8" dia. pendants.

FROG SWITCHES
NO. 2035.00618 AND 2035.00619 MANUAL FROG SWITCHES
Rugged, compact units with a full frog throw of 5/8". Carrier movement through the switches is smooth and unhampered as a
result of the die-formed frog plate which allows a line-to-line fit of matching parts. Wide track gaps, present in most designs,
are eliminated. The lateral carrier guide rollers contact the lead angle of the frog plate shifting it automatically. The unit has
a 12" radius x 90° curve for carriers with a wheel base of 12" or less. With carriers having a wheel base longer than 12" or
where the angle is less than 90°, universal radius frog switches are recommended.
switches
frog switches
NO. 2035.00698 AND 2035.00699 UNIVERSAL RADIUS FROG SWITCHES
Universal Radius Frog Switches are required where carriers having a wheel base longer than 12" are used and also where it
is desirable to switch off on an angle less than 90°. The track curve leading from the switch to the spur track can be of any
radius in excess of 18". Larger radius curves reduce the sway of the load since the change of direction is not abrupt. The track
curve IS NOT INCLUDED with the standard switch and must be specified and ordered separately.
These compact Universal Frog Switches have a
short 5/8" frog throw and die formed matching
parts for smooth carrier travel. When used as an
escapement switch, a throw control is not required.
The lateral carrier guide rollers contact the lead angle
of the frog plate shifting it automatically.
radius frong switches
universal radius frog switches
FROG SWITCHES - THROW CONTROLS
NO. 2035.00795 MANUAL 3-WAY FROG SWITCH
3-way frog switch
The Three-Way Manual Frog Switch is similar in
design to the two-way Universal Radius Frog
Switch. The main difference is that the three-way
switch has two movable frog plates that can be
switched between three positions in the track. The
position of the frog plates are controlled by two
chains attached to the frog plates through a pulley
system. Pulling one chain shifts the switch to
the left-hand position; pulling the other chain shifts
the switch to the right-hand position. Pulling both
chains shifts the switch to the center position. The
throw control is included with the switch and extends
2'-0" from the centerline of the main track.
NO. 2035.00620 SWITCH THROW CONTROLS
switch throw controls
For Nos. 2035.00618, 2035.00619
2035.00698 and 2035.00699 Frog Switches
The No. 2035.00620 Throw Control permits
selective control of carriers being placed into a spur
line. When using the above switches as a feed-in
device (such as going from a main line into a spur
track), it is necessary to use a throw control. It is
not necessary when used as an escapement.
The No. 2035.00620 control is shipped ready
for mounting except for the extension arms.
NO. 2035.01396 "T" MANUAL FROG SWITCH
The Three-Way "T" Frog Switch is a rugged unit with a full
frog throw of 5/8". Carrier movement through the switch is
smooth and unhampered as a result of the die-formed frog
plate, which allows a line-to-line fit of the matching parts.
Wide track gaps, present in most designs, are eliminated.
The switch has two 12" radius x 90° curve for carriers with
a wheelbase of 12" or less. With carriers with a wheelbase
longer than 12", or where the angle is less than 90°,
Universal Frog Switches are recommended. This
Three-way"T" Switch must be manually shifted from one
position to another. Most commonly, a suitable actuator is
used by the operator to engage the hole in the bottom of
the frog plate.
manual frog switch
The Three-way"T" Frog Switch provides the means of
moving a carrier left, right, or across in a "T" configuration,
rather than the left, right, or straight provided by the
universal switches.

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PRICING FOR FROG SWITCHES
Model No. Description Weight/lbs. (ea.) Price
2035.00795 3-Way Frog Switch w/Throw Control 50 $3,747
2035.00618 L.H. Frog Switch 35 $1,510
2035.00619 R.H. Frog Switch 35 $1,510
2035.00620 Manual Switch Throw Control 6 $713
2035.00698 R.H. Universal Radius Frog Switch 35 $1,368
2035.00699 L.H. Universal Radius Frog Switch 35 $1,368
2035.01737 R.H. Frog Switch Air Package (for 2035.00698) 15 $1,085
2035.01738 L.H. Frog Switch Air Package (for 2035.00699) 15 $1,085
2035.01750 Limit Switch 2 $604
2035? Spring Loaded Throw Control for Frog Switch
(2035.00698 or 2035.00699)
10 Consult Us
2035.01396 3-Way "T" Switch 50 $2,157
? Please specify hand, normal position of frog, and position of throw control when ordering.

TURNTABLES AND CROSSOVERS
TURNTABLE 12" GAP 2035.00843
crossovers
turnbales
The turntable illustrated is a basic unit with 12" gap. The unit has a
maximum capacity of 250 lbs. This is a fabricated steel unit with the
center section turning on ball bearings. This unit turns the load 90°
and may be used for any 4-wheel carrier less than 12" in length.
The tandem arrangement shown above is accomplished by applying
dual control mechanism to two of the basic 2035.00843 units.
Tandem control permits the simultaneous turning of two carriers
connected by a load bar.
TURNTABLE 24" GAP - 2035.00821 (SHOWN)
turntables The 2035.00821 turntable is manufactured with a standard
24" gap. The unit has a maximum capacity of 500 lbs.; it is
a fabricated steel unit with the turning section carried on
eight ball bearing wheels. This unit turns the load 90° and
is equipped with plunger type latches, actuated by a pull
chain control. The 2035.00825 Throw Control is available
to shift the turntable.
CROSSOVER 2035.00311 (NOT SHOWN)
The 2035.00311 crossover should not be confused with a
turntable. This unit incorporates a 6" section of movable
track which is turned at the point of intersection of four
tracks. The unit is not to be used for changing the direction
of the carrier; as the name implies, it is solely for crossover
purposes.

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PRICING FOR CROSS-OVERS AND TURNTABLES
Model No. Description Weight/lbs. (ea.) Price
2035.00311 Crossover (6" Gap) 20 $1,778
2035.00843 Ball Bearing Turntable (12" Gap) 45 $5,347
2035.00821 Ball Bearing Turntable (24" Gap) 80 $5,154
2035.02306.144 For Tandem Oper. Of 2 Turntables up to 12'-0" 34 $1,148/Add
2035.00825 Manual Throw Control for Turntables 15 $655

2035 Track, Ball Bearing Carriers, Monorail, Conveyor, Enclosed Track Conveyors, Monorails, Overhead Conveyors, Overhead Power Chain Conveyor, Safe-Rail, Conveyors, and Industrial Track Equipment from your source for material handling equipment.

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