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SERIES
JGF PORTABLE MIXER
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Gear
Drive Mixer, Flange Mount
Heavy Helical Gear, 350 rpm, Grease Lube
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Compact
mixers for the most popular mixing applications. Grease filled
gearbox eliminates oil seal and the possibility
of oil contamination of process. |
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Features |
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No clutches to slip, wear or replace.
316SS propellers and shafts are standard. Optional
coatings such as rubber, PVC or Teflon® also available.
Square pitch 1.0 ratio marine propellers are used
exclusively. Flow coefficients and power consumption
characteristics equal those of the best hydrofoil
impeller
designs.
Vibration-absorbing pad standard.
Motors are available in TEFC or explosion-proof
enclosures (1750 rpm, 56C frame). Air motors also
available.
Gears run in grease lubrication. Cannot leak oil.
All JGF mixer shaft bearings are permanently lubricated.
Variable speed drives also available.
Cast aluminum housing.
Flange stuffing box rated to 15 PSI.
Standard mounting flange is 6" carbon steel, 316SS
optional.
Optional flanges available in 8", 10", 12"
or 14". |
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MODEL
JGF-8.1
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Order
Online, by Phone, or by E-Mail |
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Add items to your online shopping cart ~
Click a Price of the item you
wish to purchase.
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PRICES
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Model
No.
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Motor
Description
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A
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B
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C
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D
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Wt.
(lbs)
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Prices
(316SS)
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Shaft
Length
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Single
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Dual
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Shaft
Dia.
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Single
Prop
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Dual
Prop
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Totally-Enclosed
Fan-Cooled (TEFC)
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JGF-2.0
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1/3
HP-1-115/230*
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48"
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17
5/8"
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10"
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8"
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3/4"
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95
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JGF-2.1
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1/3
HP-3-230/460*
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48"
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17
3/8"
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10"
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8"
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3/4"
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95
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JGF-3.0
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1/2
HP-1-115/230*
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48"
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18
1/2"
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12"
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10"
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3/4"
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100
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JGF-3.1
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1/2
HP-3-230/460*
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48"
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17
5/8"
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12"
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10"
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3/4"
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100
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JGF-4.0
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3/4
HP-1-115/230*
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60"
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18
3/4"
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13"
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11"
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3/4"
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110
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JGF-4.1
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3/4
HP-3-230/460*
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60"
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18
1/8"
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13"
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11"
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3/4"
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110
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JGF-5.1
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1
HP-3-230/460*
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60"
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18
3/8"
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14"
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12"
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1"
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120
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JGF-6.1
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1
1/2 HP-3-230/460*
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60"
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18
3/4"
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15"
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13"
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1"
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120
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JGF-7.1
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2
HP-3-230/460*
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60"
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20
5/8"
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16"
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14"
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1
1/4"
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125
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JGF-8.1
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3
HP-3-230/460
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72"
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21
5/8"
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16"
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15"
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1
1/4"
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145
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JGF-9.1
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5
HP-3-230/460
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72"
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23"
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16"
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15"
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1
1/4"
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155
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Explosion-Proof
Class 1 Group D (EP)
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JGF-2.2
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1/3
HP-1-115/230
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48"
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20
1/2"
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10"
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8"
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3/4"
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105 |
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JGF-2.3
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1/3
HP-3-230/460
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48"
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17
3/8"
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10"
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8"
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3/4"
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105 |
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JGF-3.2
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1/2
HP-1-115/230
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48"
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21"
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12"
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10"
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3/4"
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120 |
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JGF-3.3
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1/2
HP-3-230/460
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48"
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19
5/8"
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12"
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10"
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3/4"
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120 |
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JGF-4.2
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3/4
HP-1-115/230
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60"
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21
1/2"
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13"
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11"
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3/4"
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120 |
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JGF-4.3
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3/4
HP-3-230/460
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60"
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19
5/8"
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13"
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11"
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3/4"
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120 |
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JGF-5.3
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1
HP-3-230/460
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60"
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20
1/2"
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14"
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12"
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1"
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130 |
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JGF-6.3
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1
1/2 HP-3-230/460
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60"
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20
1/2"
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15"
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13"
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1"
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130 |
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JGF-7.3
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2
HP-3-230/460
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60"
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22
1/8"
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16"
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14"
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1
1/4"
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135 |
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§
Air Motor
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JGF-3.4 |
1/3
HP to 1/2 HP AIR Air Requirements: 12-20CFM at 40-80PSI
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48"
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17
1/8"
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12"
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10"
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3/4"
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95
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JGF-4.4 |
3/4
HP AIR Air Requirements:
30CFM at 60PSI
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60"
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18"
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13"
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11"
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3/4"
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100
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JGF-5.4 |
1
HP AIR Air Requirements:
40CFM at 40PSI
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60"
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19
1/8"
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14"
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12"
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1"
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100
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JGF-6.4 |
1
1/2 HP AIR Air Requirements:
55CFM at 60PSI
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60"
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19
1/8"
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15"
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13"
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1"
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105
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JGF-7.4 |
2
HP AIR Air Requirements:
65CFM at 70PSI
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60"
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15
5/8"
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16"
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14"
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1
1/4"
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110
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JGF-8.4 |
4
HP AIR Air Requirements:
125CFM at 90PSI
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72"
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16
3/4"
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16"
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15"
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1
1/4"
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110
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Order
Online, by Phone, or by E-Mail |
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~
Add items to your online shopping cart ~
Click a Price of the item you
wish to purchase.
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*
Mill and Chemical Duty Motor available (Prices on request).
§ Requires Air Set |
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ACCESSORIES
AND OPTIONS
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STABILIZER
RINGS: Price addition for stabilizer rings. |
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NON
STANDARD SHAFT LENGTHS - No
charge to furnish custom shafts shorter than the
standard length. Longer shafts are priced as follows: |
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Prop
Dia.
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Price
Addition (316SS)
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Up
to 6"
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Up
to 9"
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Up
to 14
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Up
to 17"
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Shaft
Dia.
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Maximum
Length
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Any
Length From Standard to 72"
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Any
Length From 72" to Maximum
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5/8"
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48"
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N/A
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N/A
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3/4"
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60"
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N/A
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1"
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72"
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N/A
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1
1/4"
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84"
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AIR
SETS, including regulator, filter and lubricator are
available for air powered mixers as follows: |
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Air
Set For 1/4 through 3/4 HP Air Motors
P/N 100803 $718.80 |
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Air
Set For 1 HP and Larger Air Motors
P/N 100804 $940.80 |
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Optional
Mounting Flanges For Series JGF Mixer |
Size
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Material
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6"
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8"
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10"
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12"
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14"
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Steel
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Standard
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316SS
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Mixer
Selection
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These
mixers have been designed, engineered
and built to provide long life and trouble-free
service in a wide variety of blending/mixing
operations. These mixers are popularly used to: |
final product, and other parameters. Our
portables are available at either 350 or 420
RPM (gear-driven) or 1750 RPM (direct-
drive). If you have any questions or wish
to discuss your mixing/blending application
with us, please feel free to call one of our
sales engineers. |
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1.
Blend liquids.
2. Suspend or dissolve solids
3. Disperse immiscible liquids
4. Disperse small amounts of gases in
liquids |
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Selection
Chart |
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These
portable mixers can be clamp- or base-
mounted on beams, tank walls or other
supports. Angle of entry may be adjusted to
meet specific mixing requirements. These
portable mixers find use in a variety of dif-
ferent industrial applications
waste treat-
ment, water treatment and batch chemical
preparation. These portables are also ideal
for mixing paints, varnishes, polymers, textile
sizes and dyes, pharmaceuticals, soaps and
countless other materials from 1 to over
25,000 CPS viscosity. In the following pages,
we present specifications, dimensions and
dimensional drawings and other information
to help you select the proper mixer for your
application, depending on the size of the
batch, the size of the batch, components and |
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The chart below is intended to provide some
basic guidelines for selecting the proper
mixer(s) to provide mild blending of various
viscosity liquids in different size tanks. This
chart is based on an approximate mix/blend
time for two liquids of 30 minutes, with both
liquids already in the tank. Mixing times will
be shortened if one liquid is added to a
second liquid while the mixer is operating.
Powders should always be added while the
mixer is running. This chart also applies to the
suspension of solids with settling velocities of
less than one foot per minute. For more rapid
or vigorous mixing, use a mixer one or two
sizes larger. Dual propellers are recommended
for tanks 1000 gallons and larger at viscosity's
of 1000 CPS and higher. |
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Viscosity
CPS
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Up
to 50 Gallons
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Up
to 100 Gallons
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Up
to 200 Gallons
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Up
to 500 Gallons
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Up
to 1000 Gallons
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Up
to 2000 Gallons
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Up
to 3000 Gallons
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Up
to 5000 Gallons
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<1
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BN-3.0
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BN-3.0
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JD-2.0
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JD-2.0
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JG-2.0
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JG-2.0
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JG-2.0
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JG-4.0
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<100
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BN-3.0
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BN-3.0
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JD-2.0
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JG-2.0
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JG-2.0
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JG-2.0
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JG-3.0
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JG-5.0
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<300
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BN-3.0
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BN-3.0
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JG-2.0
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JG-2.0
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JG-2.0
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JG-4.0
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JG-5.0
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JG-5.0
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<500
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BN-3.0
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JG-2.0
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JG-2.0
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JG-2.0
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JG-3.0
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JG-5.0
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JG-6.0
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JG-7.0
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<1000
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JD-2.0
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JG-2.0
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JG-2.0
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JG-2.0
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JG-4.0
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JG-6.0
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JG-7.0
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JG-8.0
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<2000
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JG-2.0
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JG-2.0
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JG-3.0
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JG-3.0
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JG-5.0
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JG-6.0
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JG-8.0
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JG-9.0
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<3000
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JG-2.0
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JG-2.0
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JG-4.0
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JG-4.0
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JG-6.0
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JG-8.0
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JG-9.0
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<5000
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JG-2.0
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JG-2.0
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JG-5.0
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JG-5.0
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JG-7.0
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JG-8.0
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<15000
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JG-3.0
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JG-3.0
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JG-5.0
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JG-8.0
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JG-9.0
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JG-9.0
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<25000
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JG-6.0
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JG-7.0
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JG-8.0
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JG-9.0
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Proper
Mixer Mounting and Positioning
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In
most applications involving small
mixing tanks of 1000 gallons or less, the
mixer is clamped to the side of the tank.
Optimum mixing will be achieved when
the mixer is angled from the tank wall,
either off center (figure 1) or on center
(figure 2). Improperly mounting a portable
mixer will greatly lessen mixing
efficiency, cause vibration and could
possibly damage the mixer.
Angling off center is preferred when
good material turnover is required, as in
mixing a slurry. Angling on center is desired
for more gentle mixing and when
vortexing must be minimized.
Larger size tanks may require that a
mixer be mounted directly in the center of
the tank with the shaft vertical (figure 3).
When a mixer is used in this arrangement,
baffles are recommended to prevent the
contents of the tank from turning in the
direction of the mix. If this occurs, mixing
action will be poor.
Such baffling will avoid vortexing and
allow mixing to be as thorough as possible.
These suggests that four baffles
be used, located 90° apart and sized
approximately 1/12 of the tank diameter.
The baffle should not fully extend to the
bottom of the tank and a gap should be
provided between the baffle and the
tank wall. |
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FIGURE
1 - Angling the portable mixer off center
is the position recommended for rapid turnover
of tank contents and good bottom washing. |
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FIGURE
2 - On center angling will produce good
mixing with minimum vortexing. Tank contents
turn over thoroughly but gently. |
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FIGURE
3 - For mixing in larger tanks, the mixer
is often placed vertically on center. In this con-
figuration, baffles are recommended to prevent
the contents of the tank from rotating, avoid
vortexing and achieve good mixing and top-to-
bottom turnover. |
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Gear Driven Mixers,
Flange Mount Mixers, Mixers and Agitators, Bung Mount, Drum
Mixers, Drum Agitators, Collapsible
Propellers allow for easy installation, Air, Electric, Variable-Speed,
Explosion Proof Motors, for use with closed top 55-gallon
drums with 2" NPT Bung, and C-Clamp Mount from your source
for material handling equipment.
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